Project Description
From Idea to Impact in 6 Simple Steps
See how we turn your concept into a show-stopping 3D reality.
Your Project’s Journey
with Royal Foam Art Design
Step 1
Discovery & Planning
We start by understanding your goals, timeline, and budget. Whether you have a detailed CAD file or a simple sketch, we define the path to success together.
STEP 2
3D Modeling & Prototyping
Our designers convert your assets into production-ready 3D models. We provide high-precision renderings for your review, ensuring every angle and proportion aligns with your vision.
STEP 3
Detailed Quote & Agreement
You receive a transparent proposal detailing the scope, materials, timeline, and payment options. We finalize the plan and approve the maquette before production begins.
STEP 4
CNC Cutting, Coating & Finishing
We bring your project to life. Your design is carved from high-grade EPS or HDU foam, hard-coated with durable polyurea, and finished with expert painting and texturing.
STEP 5
Secure Crating & Logistics
Packaging, logistics, installation or handover to the client
STEP 6
Ongoing Partnership
We ensure your satisfaction with our warranty, support for reorders, and advice on maintenance to maximize the lifespan of your investment.
From Our Workshop to Your World
Ready to Start?
Here’s What We Need:
Here’s What We Need:
Get My Quote in 24 Hours
Creating High-Impact Assets for Your Brand
Dedicated
Project Manager
Project Manager
Complimentary
3D Visualization
3D Visualization
Guaranteed
Brand Accuracy
Brand Accuracy
Rapid
Turnaround
Turnaround
Safe,
Insured Delivery
Insured Delivery
Full Warranty
& Ongoing Support
& Ongoing Support
24/7
Project Accessibility
Project Accessibility
FAQ
What if I only have a concept and no technical drawings?
Absolutely. We specialize in transforming concepts into production-ready 3D designs. Our team will collaborate with you, using your sketch or idea to create a detailed digital model for your approval before production begins.
How quickly can you complete a project for an urgent deadline?
We are built for speed. While timelines vary by complexity, we excel at meeting tight event and campaign deadlines. Contact us with your project details, and we’ll provide a clear production schedule, including expedited options.
How durable are your foam products, especially for outdoor use?
Extremely durable. Every outdoor piece is protected with a polyurea hard coat, making it waterproof, impact-resistant, and UV-stable. Our creations are engineered to withstand the elements and high-traffic environments for years.
How complex is the installation process?
We design for simplicity. Most of our products arrive fully prefabricated and are engineered to be lightweight for easy handling. For larger installations, we provide clear instructions and can offer virtual support to your on-site team.
Can you match our exact brand colors (e.g., Pantone, Sherwin-Williams)?
Yes. Brand integrity is critical. Our professional painters use a precision color-matching process to replicate your exact brand colors, ensuring a flawless and consistent finish every time.
Do you work with architectural files like CAD drawings?
Certainly. Our engineering team is fluent in architectural and design software. We can work directly from your CAD files, blueprints, or other technical drawings to ensure every element is fabricated with complete accuracy.
What is the typical cost of a custom foam project?
Costs are tailored to each project’s unique size, complexity, and finish. We provide a fast, detailed, no-obligation quote based on your specific needs, ensuring complete transparency with no hidden fees.
What is the expected lifespan of a foam sign or prop?
With proper care, our interior pieces can last indefinitely. Our hard-coated exterior products are engineered for a lifespan of 10+ years, making them a lasting investment that far outperforms traditional temporary signage.
Do you ship across the entire United States?
Yes. We serve clients nationwide, from Florida to California. Every project is securely packaged in a custom-built crate to ensure it arrives at your location safely and ready for installation.
Can you handle large-scale or multi-location orders?
Absolutely. Our 45,000 sq. ft. facility is equipped to manage high-volume production runs and coordinated rollouts for national retail brands, marketing tours, and franchise businesses.
How lightweight are your foam creations compared to traditional materials?
Significantly. Our EPS foam products are up to 90% lighter than wood, concrete, or metal. This dramatically reduces shipping costs, simplifies installation, and removes limitations imposed by structural weight constraints.
What’s included in your service besides the final product?
You get a dedicated project partner. Our service includes a personal project manager, complimentary 3D modeling and revisions, expert material consultation, and post-project support to ensure your success.
Get a Precise Quote for Your Project
Fill out the form below, and our team will get back to you with a detailed estimate and project plan.
