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    Need Specs Right Now?

    In a design sprint? Skip the wait and download our digital versions instantly. Get all the architectural profiles and technical data ready to drop into your project folders.

    Download Free Catalog
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    Request a Printed Catalog

    Prefer a physical book for the drafting table or client meetings? Enter your details below. We’ll ship our complete printed catalog of profiles, specs, and finishes straight to your office.

    Industrial 3D Printing

    Some parts cannot be cut from a block, and some need to be made fast. Royal Foam Art Design offers industrial 3D printing services that complement our CNC work.
    Get a free quote nowSchedule appointment

    Some parts cannot be cut from a block, and some need to be made fast. Royal Foam Art Design offers industrial 3D printing services that complement our CNC work, for prototypes, patterns, tooling and finished parts used in signs, displays, architecture and manufacturing.

    Where 3D printing helps

    3D printing for industrial applications is a good choice for complex geometry, internal channels, undercuts and fine detail that is difficult to cut. We use it for prototypes and models, patterns for molds, brackets and fixtures, custom connectors, sign components, small sculptures, architectural details and short runs of parts. Large industrial 3D printing is done in sections that are bonded and finished, so the final piece can be larger than a single print.

    How it fits with foam

    Our foam production uses CNC cutting for large, light forms, and 3D printing for parts that need fine detail or a hard, precise shape. Together they make a signage or display project faster: a printed prototype checks form and fit, a printed pattern feeds a mold, and printed small parts are integrated into a large foam piece. After printing, parts are sanded, primed and painted so they match the finish of the rest of the build.

    On-demand service

    For manufacturing, 3D printing on demand avoids the cost of tooling for short runs and allows design changes between batches. Tell us your material, size and quantity, and we will recommend the best technology and finish.

    Quality control is part of printing. We check wall thickness, tolerances and fit against your drawings, and we can provide a test print of a critical detail before the full run. For parts that will be used outdoors or in a sign, we choose materials and coatings that suit the environment, and we document the finish so that later runs match.

    Ordering

    Send a 3D file, drawings or a sample, with the size, quantity and use. We prepare a quote, produce the parts and arrange freight across the United States. Our work carries a 20-year warranty.

    How it works

    1. Brief: send the 3D file, size, quantity and use.
    2. Design: we check the model and recommend technology and finish.
    3. Production: printing, sanding, priming and painting.
    4. Delivery: freight with handling guidance.

    Request a free quote or upload your 3D file for a quote.

    Ready to Give Your Ambition a Physical Form?

    Share your vision and let’s engineer your 3D reality together.

    Product Catalog

    Foam Trade Show Displays MOD010

    from $38,960
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    Foam Sculptures MOD008

    from $5,400
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    Foam Sculptures MOD011

    from $10,200
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    Foam Sculptures MOD010

    from $4,600
    ADD TO QUOTE

    Foam Sculptures MOD009

    from $5,800
    ADD TO QUOTE

    Foam Sculptures MOD012

    from $5,400
    ADD TO QUOTE

    Industrial 3D Printing MOD008

    from $10,200
    ADD TO QUOTE

    Outdoor LED signs MOD001

    from $7,760
    ADD TO QUOTE
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    Recently completed projects

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    XXL 3D Castle Installations
    for Casino Summer Campaign
    A series of large-scale castle installations designed for a seasonal casino activation, combining architectural-level detailing with lightweight construction for both indoor and outdoor display.
    Freestanding LOVE Letter Installation 1
    Freestanding 3D Amazon Logo Signage Installation
    A large-scale freestanding dimensional lettering installation developed for Amazon, featuring clean architectural letterforms combined with an integrated brand emblem base.
    see more projects

    FAQ

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