Oversized Foam Letters & Logos
Giant letters and logos catch the eye before any text can be read. Royal Foam Art Design makes oversized foam letters and custom 3D foam logos, from table-height lettering to wall-high signage, in your brand font and colors.
What we make
Custom foam letters are cut from your fonts and stand free, mount on a wall, hang from a ceiling or sit on a base. Custom large foam letters and giant letters are used at events, trade shows, store openings, sports venues, schools and weddings, as photo points and as backdrops. A custom 3D foam logo can include layers, curves and different heights, which gives the brand a sculptural presence, and 3D foam core signs and 3D foam signs can carry a name, a slogan or a number.
Cutting and finishing
We cut letters from high-density foam using CNC machines, for sharp corners, even curves and repeatable results across multiple sets. Edges are smoothed and a hard coating makes the surface paintable and tough, so letters resist dents, handling and weather. Finishes include flat paint, glossy, metallic, wood, stone and printed graphics, and the same file can be used for a small set and for a giant one. Because foam is light, giant letters are easy to carry, ship and hang.
Where they are used
Events and festivals, trade shows, shopping centers, windows, schools, restaurants, stages, offices and brand activations.
Planning size and placement is part of the job. We check the viewing distance, the sight lines and the lighting, advise on letter height and spacing, and design a base or a mount that is stable in wind and crowds. For large sets, we label every letter and send an assembly sheet, so the setup crew can work quickly on show day.
Ordering
Send the text or logo, the height and the finish. We prepare a quote and drawings, produce the letters and arrange freight across the United States. Our work carries a 20-year warranty.
How it works
- Brief: send text or logo, height and finish.
- Design: we prepare the layout and confirm colors.
- Production: CNC cutting, coating and painting.
- Delivery: freight with installation guidance.
Request a free quote or send us your text, font and height.
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FAQ
What are oversized foam letters?
Large letters or logos cut from foam, used as signs, props and backdrops.
How big can letters be?
From a foot to several feet high, built in sections if needed.
Can you use my brand font?
Yes. We cut from your font or logo file.
Are they suitable for outdoors?
Yes. The coating resists moisture and UV. Secure large letters against wind.
Can I choose the finish?
Yes. Paint, metallic, wood, stone and printed finishes.
Can they stand or hang?
Yes. Free-standing, wall-mounted and hanging options.
Can you make numbers and symbols?
Yes. Numbers, symbols and logos.
What do you need to quote it?
Text or logo, height, finish and installation method.




